JohdotaDevice guide Play
06

Emergency stop circuit

An emergency stop stops the machine, and releasing the button must not restart it. The basic circuit with a reset relay, and how a safety relay fits in.

LNS01112S31314K21314K2A1A2K22324S21112S11314K11314K1A1A2K23132H1
Emergency stop S0 and reset button S3 control reset relay K2. Conveyor K1 starts from S1 only when K2 is energised. H1 is lit while the emergency stop has not been reset.

How it works

LNS0S3K2K2K2S2S1K1K1K2H11Power on

K2 is not energised, so the circuit of K1 is open and H1 is lit. The machine does not start.

LNS0S3K2K2K2S2S1K1K1K2H12Reset

S3 energises K2, which latches. H1 goes off, and the circuit of K1 becomes live.

LNS0S3K2K2K2S2S1K1K1K2H13Running

S1 has started K1, which is now latched.

LNS0S3K2K2K2S2S1K1K1K2H14Emergency stop

S0 opens: K2 de-energises and K1 drops out with it. H1 comes on. Releasing the button does not start anything.

An emergency stop stops the machine in a hazardous situation. When the emergency stop button is released, the machine must not start by itself. The emergency stop is reset as a separate step, and only after that is the machine started in the normal way.

Reset relay

In a simple control circuit, reset relay K2 keeps track of the emergency stop state. Emergency stop S0 is in series with K2, and reset button S3 energises K2, which latches. The control of the other contactors starts from an NO contact of K2, so the emergency stop drops out everything at once.

Safety relay

On more demanding machines a safety relay monitors the emergency stop on two channels. The motor is then often controlled by two contactors in series, and their NC contacts are wired into the reset circuit of the safety relay. If a contactor has welded shut, the reset does not succeed.

Remember

  • The NC contacts of an emergency stop button have direct opening action (positive opening).
  • The reset must not start the machine. Starting is always a separate action.

Sources

  1. ANSI Blog: ISO 13850 Safety of machinery, Emergency stop
  2. Schneider Electric: emergency stop and emergency switching off
  3. Rayleigh: F126 safety relay wiring examples